Count-and-Weigh Packaging Line


Published time:

2025/05/29

Count-and-Weigh Packaging Line

Entire line process route

Material hoist → Horizontal conveyor → Computerized weight scale → Eight-station double-layer conveyor

 

Product Features

01/Smart Dual-Mode Metering System

Coordinated judgment of quantity and weight, achieved through high-precision sensors combined with AI-powered visual recognition, enabling simultaneous counting and dynamic weighing to meet the comprehensive packaging requirements of "nationally mandated quantity plus qualified weight."

02/Ultra-Low-Damage Transportation System

1. Scale platform with a lowered structure: Belt-type operation height is less than 15 cm, reducing the impact of drops on fragile products.

2. Buffer Feeding Device: The eight-station double-layer conveyor is equipped with an air-cushion vibration-damping module.

03/Quick Cleaning and Maintenance Plan

1. Modular tool-free assembly and disassembly: Easily contaminated components such as the scale platform guard and conveyor belt rollers can be removed by hand.

2. Enhanced Waterproof and Corrosion Resistance: The key circuit board features an IP65 protection rating, allowing direct water rinsing without causing damage.

3. Food-grade soft guide plates: Prevent scratches on fish fillets and steak edges.

 

Product Applications

01/Aquatic High-Value Products

Instant sea cucumbers, frozen abalones, seasoned fish chunks

02/Small Bag Leisure Snacks

Fruit and vegetable crisps, nut pouches, candy granules

03/Meat Products

Pre-made steaks, venison strips, seasoned meat snacks

04/Pet Food Category

Freeze-dried snacks, nutritious meat granules, and mixed pet food

 

Main Equipment Parameter Description

12-head computer-controlled weighing scales

  • The product is discharged using a conveyor system, minimizing damage to the items. The conveyor system features a very small drop gap, enabling it to handle most fragile or sticky products—types that are typically difficult for conventional dropping systems to transport.
  • All components of the entire machine are sourced from internationally renowned brands. The weighing sensors, specifically from Germany's HBM, offer exceptionally high precision in weighing combinations—up to a maximum accuracy of +1 gram.
  • The combination speed is fast, with a maximum combining rate of 40 cycles per minute.

 

Eight-Station Double-Layer Conveyor

  • The lower level features an 8-station assist arm for product removal, automatically directing each assembled product to the corresponding station for convenient manual packaging.
  • The products, after being transported and bagged at the upper level, are conveniently ready for transfer and connection to the downstream equipment.